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Three Head Welding Machine

Power Voltage 220 V
Frequency 50 Hz
Input Power 2.5 KW
Welding Profile Height 20 -100 mm
Welding Profile Width 0-120 mm
Overall Dimension 4400 X 950 X 1700 mm
Weight 1300 kg
Air Pressure 0.5- 0.8 M Pa
Air Consumption 100 L / min
Welding Range 400 mm-3500 mm
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The Three Head Welding Machine is a high-performance and precision welding solution specially designed for joining UPVC door and window profiles. Built with robust engineering and smart automation, this machine features three independently controlled welding heads that can operate simultaneously or selectively based on the welding configuration needed. It is ideal for fabricators handling high-volume production and seeking strong, seamless corner welds for frames and sashes.

This welding machine is equipped with PLC control systems, digital temperature controllers, and adjustable welding parameters, ensuring uniform heating, precise alignment, and strong fusion between profile joints. The machine supports clean welding with or without flash trimming, depending on the production requirement. Its advanced clamping system ensures firm grip and minimal profile deformation during welding.

The machine's versatility allows it to weld 90-degree corners, T-joints, and cross-joints, making it highly adaptable for complex frame structures. Designed to improve productivity, reduce labor costs, and ensure consistently high-quality welds, the Three Head Welding Machine is a vital addition for UPVC fabrication units focused on speed, reliability, and accuracy.


Key Features of Three Head Welding Machine

  1. Three Welding Heads
    Allows simultaneous welding of three corners or selective operation as per frame requirements.

  2. PLC-Based Control System
    Offers precise operational control, efficient process automation, and error-free performance.

  3. Digital Temperature Controllers
    Ensures accurate temperature settings for uniform and strong welds across all joints.

  4. High Welding Accuracy
    Provides tight welding seams with high strength and clean finishing, minimizing the need for post-welding cleanup.

  5. User-Friendly Interface
    Simple control panel with clearly marked buttons for easy and efficient operation.

  6. Flexible Welding Options
    Capable of welding 90° corners, T-joints, and complex frame shapes.

  7. Adjustable Welding Parameters
    Operators can set time, temperature, and pressure based on profile material and thickness.

  8. Solid Clamping System
    Heavy-duty clamps provide a strong grip on profiles, ensuring no movement during the welding process.

  9. High Productivity
    Reduces cycle time and increases throughput, ideal for medium to large-scale fabrication setups.

  10. Durable Construction
    Made with industrial-grade components and a strong chassis for long-term operation in demanding environments.

  11. Flash Trimming Option
    Supports flash-free welding or integrated trimming for a cleaner finish.

  12. Energy Efficient Design
    Optimized heating elements and efficient components reduce power consumption.

Additional Features

  • Corner Cleaning Compatible
    Prepares welded frames suitable for automatic corner cleaning machines.

  • Auto Error Diagnosis System
    Alerts the operator to any faults or malfunctions, reducing downtime and preventing defective welds.

  • Quick-Change Moulds
    Allows easy and fast replacement of welding fixtures for various profile designs.

  • Smooth Sliding Table Mechanism
    Ensures effortless profile positioning, alignment, and clamping.

  • Industrial-Grade Pneumatics
    Uses high-quality pneumatic cylinders and valves for stable, long-lasting performance.

  • Anti-Burn Protection
    Automatically regulates temperature to avoid overheating or damaging delicate profiles.

  • Welding Angle Precision Adjustment
    Micro-adjustment knobs ensure perfect 90-degree welding angles every time.

  • Adjustable Bead Thickness
    Enables setting of internal bead width for structural strength as per requirements.


Why Choose Three Head Welding Machine?

  1. Increased Production Efficiency
    Weld three corners simultaneously and complete more frames per shift.

  2. Superior Weld Quality
    Uniform heat distribution and precise pressure control ensure seamless, durable joints.

  3. Versatile Application
    Suitable for a wide range of UPVC window and door profiles and frame designs.

  4. Operator-Friendly Interface
    Minimal training required thanks to intuitive controls and automated sequences.

  5. Low Maintenance Costs
    Reliable components and a smart design mean fewer breakdowns and easy servicing.

  6. Customization Ready
    Can be tailored with profile-specific moulds and software settings.

  7. High ROI for Fabricators
    Saves labor, reduces rework, and enhances production capacity – leading to better profitability.

  8. Compliance with Industry Standards
    Built to meet ISO/CE guidelines, ensuring safe and reliable performance.