The Automatic Baked Kurkure Snacks Processing Line Machine is a fully automated and health-centric production system engineered to manufacture crunchy, spiral-shaped Kurkure-style snacks using baking instead of traditional deep frying. This machine line is ideal for snack manufacturers aiming to tap into the growing demand for low-oil, guilt-free snack options without compromising on taste or texture.

Unlike conventional fried snacks, the baked Kurkure processing line uses a hot-air baking system to produce puffed, crispy snacks with a fraction of the fat. Starting from raw ingredient mixing, extrusion, shaping, baking, seasoning, and cooling—each stage is seamlessly integrated and controlled through a PLC touchscreen panel, ensuring consistency, hygiene, and efficiency.

This processing line is perfect for producing baked Kurkure variants in various flavors like masala, cheese, tomato, peri-peri, or custom seasoning blends. It also supports various base ingredients such as corn grits, rice flour, and multigrain blends.

⚙️ Key Features of Automatic Baked Kurkure Snacks Processing Line Machine

✅ Twin-Screw Extrusion Technology

Processes corn grits or multigrain blends through high-pressure extrusion, forming the iconic spiral Kurkure shape with ideal texture and crunch.

✅ Hot Air Baking Oven

Replaces traditional oil fryers with an energy-efficient hot-air oven that delivers uniform baking with precise temperature control, resulting in oil-free, healthy snacks.

✅ Multi-Shape Mold Support

Interchangeable die molds allow the production of different Kurkure-style shapes and sizes, providing product variety and innovation.

✅ Continuous & Automated Operation

Automates all stages including mixing, extrusion, cutting, baking, seasoning, and cooling, minimizing labor and improving productivity.

✅ Advanced Seasoning Drum

Rotary flavoring drum with oil spray (optional) and powder coating ensures uniform and controlled flavoring for every batch.

✅ Cooling Conveyor System

Post-baking and flavoring, the product is cooled evenly to retain crispness and prepare it for packaging.

✅ Food-Grade Stainless Steel (SS304) Build

Ensures hygiene, corrosion resistance, easy cleaning, and long service life—compliant with international food safety standards.

✅ Smart PLC Touchscreen Control Panel

Centralized and user-friendly system to control temperature, speed, pressure, and monitor the entire line’s performance in real-time.

Additional Features

•  Available in multiple output capacities (100–500+ kg/hr)

•  Energy-saving oven design with digital temperature controls

•  Low oil consumption or oil-free processing

•  Compatible with automatic packaging and weighing systems

•  Low product breakage and uniform texture

•  Optional modular upgrades: pre-mix feeding, IoT control, nitrogen flushing

•  Low noise, low maintenance system

•  Compact and space-saving layout

Why Choose the Baked Kurkure Snacks Processing Machine?

✔ Perfect for manufacturing low-oil, healthy snacks in Kurkure form
✔ Meets market demand for baked, crunchy, non-fried alternatives
✔ Helps food businesses stand out with nutritious yet tasty offerings
✔ Reduces operational costs linked with oil consumption and waste
✔ Increases product shelf life and consumer appeal
✔ Ideal for both domestic and international markets targeting health-conscious consumers
✔ Supports innovation in recipe, ingredients, and flavors